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Research Papers: Coatings and Solid Lubricants

J. Tribol. 2019;141(8):081301-081301-14. doi:10.1115/1.4043714.

Cu-based brake pads applied in high-speed railway trains containing Ni-coated graphite flake and uncoated graphite flake were fabricated by powder metallurgy. The braking properties of the brake pads were investigated by a scaled down testing apparatus with the pad-on-disk configuration under various braking speeds and braking pressures. Compared with the brake pads containing uncoated graphite flake (designated GF), the brake pads containing Ni-coated graphite flake (designated NGF) exhibits a similar braking performance at lower braking speed and pressure. However, NGF shows more stable friction coefficient, lower linear wear loss, and lower maximum temperature during the braking process at worse braking conditions, e.g., 350 km/h, 1.5 MPa. The Ni-coating on the surface of Ni-coated graphite can transfer the mechanical bonding between copper and graphite to diffusion bonding so that there is a stronger interface bonding between copper and Ni-coated graphite. Further, the multiple linear regression analyses reveal that the mean friction coefficient of NGF is more sensitive to braking pressure than braking speed because of the better thermal resistance of NGF, while the mean friction coefficient of GF and the linear wear loss are mainly affected by braking speed.

Commentary by Dr. Valentin Fuster

Research Papers: Elastohydrodynamic Lubrication

J. Tribol. 2019;141(8):081501-081501-18. doi:10.1115/1.4043641.

Recent experiments have shown that the elastic deformation behaviors of a polymeric material are consistent with the Cosserat elasticity under nonuniform deformation at a millimeter scale. Thus, an elastohydrodynamic lubrication model in the framework of the Cosserat continuum theory is proposed to explore the lubrication performance that deviates from the classical elastohydrodynamic lubrication theory for the small polymer journal bearings with millimeter size. The elastic deformation of the bearing sleeve made of polymeric material and the pressure distribution in a lubricating film are obtained through an iterative solution of the equation of the Cosserat elasticity and the modified Reynolds’ equations with considering the boundary slippage. The effect of bearing size and Cosserat characteristic lengths for torsion and bending on the lubrication performance of the small polymer journal bearings is studied using the proposed Cosserat elastohydrodynamic lubrication model. It was found that the small changes in film thickness due to the Cosserat effect can result in large changes in film pressure. The Cosserat characteristic length of bending possesses a significant effect on the lubrication behaviors of the journal bearings, because the size effect is mainly caused by the increased apparent modulus due to the bending elastic deformation of the bearing sleeve. The boundary slip behaviors dependent on the Cosserat characteristic length are also studied using the Cosserat elastohydrodynamic model, and the numerical results show that the Cosserat characteristic length changes the optimal geometric parameters of the slip zone in terms of load carrying capacity for the small polymer journal bearings.

Commentary by Dr. Valentin Fuster

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